The
heart of an electric car is the motor. If you
are a serious racer or just racing with friends,
a clean motor is a cheap way to maintain your
motor's performance. This how to will cover all
the basic things you can do to maintain motor
performance.
Things you will need:
- Small Philips screw driver
- Motor Spray
- Q-Tip’s
- Liquid Soap
- Toothbrush
- Hobby Knife
- Bearing Oil or Bushing Oil
- Soldering Iron
Breaking
the motor down
Detached the motor from your car and remove pinion
gear. Next, remove the two springs that hold the
two brushes in place. Some motors have colored
springs for each polarity, mark them down so you
won't forget which is which when you put the motor
back together. Next, pull the two brushes out
of their brush hoods until you can inspect the
face of the brushes. Now you can remove the end
bell by unscrewing the two screws at the edge
of the endbell. Remove the endbell from the can
SLOWLY! There will be shims (washers) flying everywhere
if you pull the endbell out quickly. Now remove
the armature and store those flying shims in a
safe place remembering where the shims used to
go on the armature.
Cleaning the can
Simply rinse the can out with fresh water a small
amount of liquid soap and a light scrub from a
toothbrush. This will get rid of small pieces
of dirt that collects in the can. Once the motor
dries out, check the magnets for cracks and chippings.
If the magnets are damaged, you better replace
the entire motor. Some people say to use motor
spray to clean there cans, but I have found that
the motor spray eats the glue that holds the magnets
to the can.
Shiny Armature
Spray the armature with motor spray thoroughly
until the fluid comes out clear. Pay special attention
to the comm, that's the most sensitive part of
the electric motor. Use your hobby knife to drag
out dirt inside the comm slots. (This is the 1
mm gap between each face of the shiny comm) Be
VERY careful not to scratch the surface of the
comm with the hobby knife while at it. This a
great time to check to comm and determine whether
or not it needs to be cut.
End Bell
The end bell is by far the dirtiest part of the
electric motor simply because it is exposed to
the forces of nature. Spray it with motor spray
and take some Q-tip’s and clean the inside
of the two brush hoods thoroughly. Having clean
brush hoods is important because it allows the
brushes to move in and out smoothly, increasing
the amount of time that the brushes touch the
comm. Also check the brushes themselves for debris
that might get it stuck in the brush hoods The
brushes should be replaced if they look damaged,
worn, or show signs of bad discoloration from
heat. Clean out those soldering joints on the
end bell. Simple take your soldering iron and
fling out the old and nasty solder towards a garbage
can, then solder everything back together with
brand new solder.
Check to see if the springs are still good by
placing them sided by side. They should look exactly
the same, if not replace both. If your springs
are of two different colors, compare each to brand
new ones of the same color. A worn out spring
will slow down your motor.
Clean ball bearings or bushings
Stock motors have bushings and modified motors
have expensive ball bearings, each of them should
be cleaned to obtain maximum performance. If the
ball bearings on your modified motor are anything
but smooth, you should remove the shieldings and
spray it with motor spray. With luck, your ball
bearings (there should be two in each modified
motor) should feel smooth, if not, replace them.
Add a drop or two of your favorite ball bearing
or bushing oil and you are ready to run. Note:
Ball bearings use a thinner oil than bushings.